Carrier TP PAC Thermostat User Manual

TABLE OF CONTENTS

PAGE

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INSTALLATION CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

SYSTEM START−UP AND CHECKOUT . . . . . . . . . . . . . . . . . . . . . . . . . . 38

OPERATIONAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

THERMOSTAT CONFIGURATION RECORD . . . . . . . . . . . . . . . . . . . . . . 58

SAFETY CONSIDERATIONS

Read and follow manufacturer instructions carefully. Follow all local electrical

codes during installation. All wiring must conform to local and national electrical

codes. Improper wiring or installation may damage AC/HP Control.

Recognize safety information. This is the safety−alert symbol

. When you see

this symbol on the equipment and in the instruction manual, be alert to the

potential for personal injury.

Understand the signal words DANGER, WARNING, and CAUTION. These

words are used with the safety−alert symbol. DANGER identifies the most

serious hazards which will result in severe personal injury or death. WARNING

signifies a hazard which could result in personal injury or death. CAUTION is

used to identify unsafe practices which may result in minor personal injury or

product and property damage. NOTE is used to highlight suggestions which will

result in enhanced installation, reliability, or operation.

1

INTRODUCTION

Carrier’s 7−day, 5/2−day, 1−day programmable and non−programmable

Performance Series Thermostat Control is a wall−mounted, low−voltage

temperature control in either a single unit or a two−piece unit. In two−piece

configuration, the relays are located near the equipment and a two−wire

connection is used between the Display Module and the Equipment Control

Module. Single−piece installation requires more wiring and results in a higher

profile. The Edgeꢀ Thermostat has no need for batteries to store

user−configured settings in memory. During power loss its internal memory

saves settings for unlimited time, and the clock continues to run for at least 24

hours. An extension of Carrier’s proven line of thermostats; it provides separate

setpoints for heating and cooling.

In the Edge Thermostat Control programmable configuration, different heating

and cooling setpoints and times are programmable for 4 periods per day or 2

periods per day. Programming can be done for 7 days per week, 5/2 days per

week, or 1 day. The programmable Thermostat Control can also be user

configured as a non−programmable Thermostat Control.

The non−programmable Thermostat Control features Touch ’N’ Goꢀ settings

for quick and easy temperature change without complicated programming

schedules. And, its Touch ’N’ Go technology enables the user to switch between

three different user−configurable settings through intuitive buttons located just

below the display.

2

INSTALLATION CONSIDERATIONS

Power

This control is powered by 24VAC only. It requires 24VAC (Rh and/or Rc and C

terminals) of the low−voltage transformer to be connected to it for proper

operation. It will not operate without these 2 connections. Rh and Rc are

connected via PCB breakout jumper. See Fig. 1. For applications using two

2

4VAC transformers, one in the indoor unit and one in the outdoor unit, connect

the common from each to the C terminal. Connect R from the indoor unit to the

Rh terminal. Connect R from the outdoor unit to the Rc terminal. Then, break

jumper on the circuit board. The W signal is taken from the Rh power and the G

signal is taken from the Rc power. If the thermostat has been installed in a

two−transformer application that is later changed to a single−transformer

installation, installer must install a field supplied jumper between Rc and Rh.

Depending on the installation, up to 14 wires may be required. Installation as

two−piece unit is recommended. Only 2 wires are required for connection

between Display Module and Equipment Control Module. These two wires (V+

and Vg) do not provide ordinary 24VAC. They carry a combination of power

and communications data that is unique to these products.

3

A07052

Fig. 1 − PCB Breakout Jumper

Models

There are programmable and non−programmable models for all applications.

They can be configured for AC or HP installations, allowing it to be used in

place of all Carrier thermostats. Programmable thermostats may be configured as

non−programmable if user desires.

Outdoor Temperature Sensor

The outdoor air temperature sensor is not included with the AC/HP Control. It is

available as an accessory, part number TSTATCCSEN01−B. Optimum

performance is obtained when an outdoor temperature sensor is used with the

AC/HP Control. Plan installation so that 2 wires can be run from Equipment

Control Module to an outdoor location, preferably on the north side of the house

or refer to Installation Instructions included with the outdoor temperature sensor

for simplified connection. Sensor can be mounted to outdoor unit and existing

4

dedicated sensor wires may be used for its connection. Details are provided in

sensor instructions.

Remote Indoor Temperature Sensor

A remote temperature sensor may be used with the programmable heat pump

and programmable air conditioner thermostats where it is desirable to install the

thermostat in a limited access location while measuring the temperature in the

living space. The remote room sensor may be used as a stand alone or average

with local sensor.

Two−Piece Thermostat Configuration

The Performance Series AC/HP Control can be installed in one of two

configurations. The control may be installed as a single−piece thermostat or it

may be split into two pieces and mounted in separate locations. As a single−piece

unit, all required wiring must be brought to the Equipment Control Module for

connection to the terminal strip. In two−piece configuration, the Display Module

can be mounted in the living space while the Equipment Control Module may be

mounted near the indoor furnace or fan coil. Connection from the display to the

Equipment Control Module requires only two wires. All other control wires are

connected to the Equipment Control Module from the HVAC equipment. This

configuration results in a slimmer display and locates the Equipment Control

Module containing the switching relays away from the main living space where

relay clicking will not be heard.

The model numbers on the Display Module and the Equipment Control Module

(ECM) must match or unpredictable results may occur.

Two−wire pigtail replacement part number is TX−2WR−05.

5

Wiring

Wire length should be no more than 250 ft (76m). Use 22 AWG for normal

wiring applications. Continuous wire lengths over 100 ft (30.5m) should use 20

AWG or larger.

INSTALLATION

Carton contains the following components. See Fig. 2 for programmable models

or Fig. 3 for non−programmable models.

A07754

Fig. 2 − TP−PAC / TP−PHP Carton Contents

1

2

3

4

. Display Module

. Stand−off for Equipment Control Module

. Screws and pig tail

. Equipment Control Module

6

A07755

Fig. 3 − TP−NAC / TP−NHP Carton Contents

. Display Module

. Stand−off for Equipment Control Module

. Screws and pig tail

1

2

3

4

. Equipment Control Module

AC/HP Control Location

AC/HP Control should be mounted:

ꢁ

Approximately 5 ft (1.5m) from floor.

ꢁ

Close to or in a frequently used room, preferably on an inside parti-

tioning wall.

ꢁ

On a section of wall without pipes or duct work.

7

AC/HP Control should NOT be mounted:

ꢁ

Close to a window, on an outside wall, or next to a door leading to the

outside.

Exposed to direct light or heat from a lamp, sun, fireplace, or other

temperature−radiating objects which could cause a false reading.

Close to or in direct airflow from supply registers and return−air regis-

ters.

In areas with poor air circulation, such as behind a door or in an al-

cove.

Installer should determine whether control will be installed as single−piece or

two−piece. In single−piece configuration, as many as 14 wires may need to run

to wall mounting location for connection to the control. In two−piece

configuration, the Display Module and Equipment Control Module are

connected by two wires.

Install AC/HP Control

!

WARNING

ELECTRICAL OPERATION HAZARD

Failure to follow this warning could result in personal injury or

death.

Before installing AC/HP Control, turn off all power to

equipment. There may be more than 1 power disconnect.

8

!

CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage

or improper operation.

Improper wiring or installation may damage AC/HP Control.

Check to make sure wiring is correct before proceeding with

installation or turning on power.

1. Turn off all power to equipment.

2. If an existing thermostat is being replaced

a. Remove existing thermostat from wall.

b. Disconnect wires from existing thermostat, 1 at a time.

c. As each wire is disconnected, record wire color and terminal marking.

d. Discard or recycle old thermostat.

!

CAUTION

ENVIRONMENTAL HAZARD

Failure to follow this caution may result in environmental

damage.

Mercury is a hazardous waste. Federal regulations require that

Mercury be disposed of properly.

9

Two−Piece Installation

The following steps should be followed for the installation of the two−piece

configuration.

NOTE: The 2−wire pigtail is not intended to support the weight of the User

Interface. Do not hang the User Interface from the equipment Control Module

screw terminals.

1

. Remove mounting plate from back of Display Module by pressing the

two tabs on the bottom edge and pulling away. See Fig. 4 and 5.

A07225

Fig. 4 − Press Tabs to Remove Backplate

1

0

A07226

Fig. 5 − Take Apart

2

. Route wires through large hole in mounting base. Level mounting base

against wall (for aesthetic value only—Display Module need not be lev-

eled for proper operation) and mark wall through 4 mounting holes. To

avoid unintended bending of wall plate plastic, use all 4 screws and an-

chors. See Fig. 6.

11

A07165

Fig. 6 − Backplate Mounting

3

. Drill two 3/16−in. mounting holes in wall where marked. Thermostat may

be mounted to a standard junction box, if desired. Hole pattern on ther-

mostat mounting base matches junction box mounting holes.

4

. Secure rear plastic mounting base to wall with 4 screws and anchors pro-

vided. To avoid unintended bending of wall plate plastic, use all 4 screws

and anchors. Make sure all wires extend through hole in mounting base.

5

. Adjust length and routing of each wire to reach proper connector block

and terminal on mounting base with 1/4−in. (6 mm) extra wire.

6

. Match and connect equipment wires to proper terminals of each connector

block being careful not to over tighten the screws. Correct polarity must

be observed when connecting the two wires from the Equipment Control

Module to the thermostat mounting base. If wires are connected incorrect-

ly, the Display Module will not operate. See Fig. 7, 8 and 9.

1

2

Control Module Wiring Guide

Relays

OAT

RRS

Rc

OAT /

RRS

Rh

return

{

SRTN

HUM

D1

W / W1

G

Y/Y2

C

Y used for

single stage

cooling

dry

contact

D2

V+

connect

to user

O/W2/B

Y1

interface Vg

Y1 used for

multi-speed

cooling

Y1 = stage 1

Y2 = stage 2

A07687

HUM terminal is not used on this model.

Fig. 7 − Control Module Wiring Guide

ꢁ

Red is V+

Black is Vg

1

3

A07166

Fig. 8 − Secure Wires to Terminal Strip

A07167

Fig. 9 − Connect Pigtail Wires to Display Module

1

4

NOTE: The 2−wire pigtail is not intended to support the weight of the User

Interface. Do not hang the User Interface from the equipment Control Module

screw terminals.

ꢁ

Red is V+

ꢁ

Black is Vg

7

8

9

. Push any excess wire into wall and against mounting base. Seal hole in

wall to prevent air leaks. Leaks can affect operation and cause incorrect

temperaturemeasurement.

. Make sure to attach 2−wire pigtail to Display Module mounting base. It is

packed loose in the box from the factory. Then attach 2−wire pigtail to the

back of the Display Module via 2 pin, keyed connector.

. Reattach Display Module body to mounting base by first setting on at top

of mounting base and then push bottom corners of Display Module to

snap into place. See Fig. 10.

A07168

Fig. 10 − Attach Display to Backplate

1

5

1

0. Find suitable indoor mounting location for Equipment Control Module,

either near or on equipment. See Fig. 11.

IMPORTANT NOTE: Equipment Control Module should not be mounted

to duct work or below any other controls or equipment (i.e. humidistat,

humidifier, etc.)

A07217

Fig. 11 − Equipment Control Module on Equipment

1

1. Route wires through rear of Equipment Control Module using either a

clearancehole or supplied standoff. See Fig. 12.

1

6

A07227

Fig. 12 − Standoff

NOTE: Standoffs are provided as an aid when installing Equipment Control

Module on inside equipment or a solid wall.

1

2. Match and connect equipment wires to proper terminals of each connector

block being careful not to over tighten the screws. Correct polarity must

be observed when connecting the two wires from the Equipment Control

Module to the thermostat mounting base. If wires are connected incorrect-

ly, the Display Module will not operate. See Fig. 7, 8 and 9.

1

3. Snap cover over top of Equipment Control Module. See Fig. 13.

1

7

A07218

Fig. 13 − Cover on Equipment Control Module

1

4. Turn on power to equipment. On power up, all display segments will

light for 5 sec. For the next 5 sec a 2−digit code appears on large display

which identifies AC/HP Control configuration. Refer to Option 33.

a. AC — 1−stage air conditioner, AC, with furnace or fan coil

b. HP — 1−stage heat pump, HP only with fan coil

c. H — heating only system, furnace only or fan coil with electric

heat only

d. C — cooling only system, AC with fan coil

e. H2 — 2−stage heat pump with fan coil

f. A2 — 2−stage air conditioner with fan coil or furnace

1

8

Single−Piece Installation

The following steps should be followed for the installation of the single−piece

configuration.

1

. Remove cover from Equipment Control Module by pressing the two tabs

on the bottom edge and pulling away. Route wires through large hole in

Equipment Control Module. Level Equipment Control Module against

wall (for aesthetic value only − Equipment Control Module need not be

leveled for proper operation) and mark wall through 4 mounting holes.

To avoid unintended bending of wall plate plastic, use all 4 screws and

anchors.

2

. Drill four 3/16−in. mounting holes in wall where marked. Thermostat

may be mounted to a standard junction box if desired. Hole pattern on

Equipment Control Module matches junction box mounting holes.

3

. Secure rear plastic Equipment Control Module to wall with 4 screws and

anchors provided. To avoid unintended bending of wall plate plastic, use

all 4 screws and anchors. Make sure all wires extend through hole in

Equipment Control Module.

4

. Adjust length and routing of each wire to reach proper connector block

and terminal on Equipment Control Module with 1/4−in. (6 mm) extra

length. See Fig. 14.

1

9

A07219

Fig. 14 − Equipment Control Module

5. Match and connect equipment wires to proper terminals of each connector

block.

6

. Push any excess wire into wall and against Equipment Control Module.

Seal hole in wall to prevent air leaks. Leaks can affect operation and cause

incorrect temperature measurement.